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Ali Rehman Zaki QUALITY MANAGER
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I am a Quality Assurance and Food Safety Professional with over 14 years of experience working with top MNC FMCG giants, Coca-Cola, Unilever and Mondelez International. I'm certified Internal Auditor for ISO 9001:2015, EMS 14001, OHSAS 18001, FSSC 22000 and have practical knowledge of HACCP, AIBI, GMP, HALAL, GLP, GWP, 5S, Integrated Pest Management, Sanitary Design of Equipment, Sanitation Controls, SPC and SAP QM module. My goal is to leverage this experience, continue to deliver in challenging environment and lead a large scale team spanning across multiple locations or geographies in next five years.

Work Experience


Almarai Infant Nutrition Company KSA
Corporate Quality Compliance & Improvement Manager (Sep 2016 to Mar 2018) 1 Year & 6 Months
• Developed and implemented systems and procedures relevant to Manufacturing, Operations, Warehousing, Retail & Medical Sales, Marketing, Procurement, Exports and R&D in align with Almarai Quality Systems, ISO 9001:2015, FSSC 22000, HACCP, CODEX and AIBI. • Managed more than fifty suppliers spanning across ME and EU for ingredients and packaging material, led supplier approval and qualification of ingredients and packaging materials as per Almarai Supplier Quality Management guidelines. • Managed stringent timeline of 3 months for negotiation with suppliers on specification agreement and sign-off of ingredients required for launch of new ready to drink infant formula products along with arrangement of trial samples for material qualification at site. • Act as Risk Management coordinator for Infant Nutrition Division and responsible for review and update of divisional risk register with all the stakeholders. • Work with Central Procurement Department (CPD) in development of new suppliers for ingredient and packaging materials and developed Supplier Risk Matrix to ascertain Supplier rating and audit frequency.
Unilever Pakistan Ltd.
Site Quality Manager (Mar 2014 to Sep 2016) 2 Years & 6 Months
• Implemented Unilever specifications, standards and Quality Management System (QMS) for quality assurance and controls in alignment with applicable regulatory requirements for beverages category, includes Unilever own site and one 3rd Party Manufacturing site. • Led category transformation from FSMS to FSSC 22000, and achieved first ever FSSC certification for UL site and co-packer. • Implemented Quality Control Pillar of WCM and drive product quality improvement projects using WCM methodology. Led global “Top 5 for Zero” challenge to achieve Zero foreign matter complaint and Zero product recalls target in 2015. • Worked jointly with UL Engineering team on Project Shift involving CAPEX of 12 Mn € which has the aim to replace obsolete technology of packing machines with core design compliant technology to improve product quality. Successfully delivered installation & commissioning of high speed line with mitigation of quality and food safety risk through Design HACCP and achieved 99% CRQS for critical on-pack defects. • Led Global Project Big Bang from PK which has aim to harmonize and align SAP QM usage across all manufacturing sites of Unilever. • Worked with R&D and Supply Planning under umbrella of Project Moonlander to Introduce PLM which will provide a digital workbench to manage formulations, packaging and processing design data from concept to final specification.
Mondelez International
Quality and Food Safety Executive (Jan 2011 to Mar 2014) 3 Years & 2 Months
• Developed HACCP and sanitation plan for confectionary and powdered beverages plant as per Mondelez Global QPs. • Provided support to R&D in ongoing innovation/renovation projects for both chocolates and powdered beverage category. • Led Perk Quality Improvement project regarding wafer sogginess by studying gluten content in flour using DMAIC approach and reduced absolute consumer complaints to 66%.
Coca-Cola CCI
Senior QSE Manager (multi-sits) (Apr 2018 to Present) 7 Years & 2 Months
• Manage QSE function for the development and effective implementation of QSE procedure as required by the Coca-Cola Company. Ensure that the product is fit for purpose and meets both external and internal requirements, including legal compliance and customer expectations both at manufacturing plants and co- packers. • Responsible for managing all the internal and external certifications i.e. KORE Audit by TCCEC, QMS, EMS, OHSAS and FSSC 22000 along with compliance to all local regulations. • Responsible for managing overall GMP and food safety of the plant and co-packers and ensure syrup manufacturing, water treatment and waster water treatment plant operations as per KORE requirements. • Responsible for managing consumer and customer complaints along with implementation of corrective actions and drive all the quality, food safety, environment and safety KPIs for the plant. • Partner with Design and Development to drive all innovation and renovation projects in packaging capacity for CSD and juice category across Pakistan. • Responsible for development and coaching of QSE team consist of operators, technicians, engineers and supervisors.

Education


University of Karachi
B.S in Applied Chemistry (2007 - 2010) 
Four years Bachelors degree in Industrial Chemistry with specialization in Food Technology

Professional Courses and Training


Lean Six Sigma Green Belt
By The Coca-Cola Company Euro-Asia and Middle East Operating Unit in 2022
Lead Auditor for ISO 45001:2018
Completed Certified Lead Auditor courses from SGS
IOSH Managing Safely v5
Organized by SGS Pakistan Ltd in May 2023
SL Level-II Coaching Certificate
Successfully completed level-II workshop for coaching by Blanchard in Aug 2022
Advance Production Management System
Organized by Coca-Cola CCI in 2018
Advance HACCP, Sanitary Design of Equipment and Sanitation Controls
Organized by Mondelez International EMEA Region, Dubai, UAE in 2013
Certificate for ISO 9001:2018
Two days awareness course on ISO 9001:2018
Certificate for FSSC 2000
Two days awareness course on FSSC 22000 organized by SGS

Technical Skills

  • Consumer & Customer Focus
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  • Quality Management System
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  • HACCP
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  • Food Safety
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  • GMP
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  • Quality Auditing
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  • Risk Management
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  • Reporting
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  • Training & Coaching
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  • Microsoft Office
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Personal Skills

Adaptable

Communicative

Organized

Goal Oriented

Innovative

LANGUAGES

Urdu
Native or Bilingual Proficiency
English (UK)
Professional Working Proficiency

PERSONAL

Nationality
Pakistan
Date of Birth
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Marital Status
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Driving License
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Major Achievements

- Successfully cleared GAO (Global Audit Organization) Audit by Coca Cola Company and all ISO Audits (QMS, EMS, OSHAS and FSSC 22000) without any major non-conformity.
- Worked jointly with UE team on Project Shift involving CAPEX of 12 Mn € which has the aim to replace obsolete technology of packing machines with core design complaint technology to improve product quality.
- Reduction in CCPMU by 32% and 41% reduction in absolute consumer complaints for refreshment beverages category through analyzing product quality deterioration points in process using DMAIC approach.